Uniforms & Gear

Custom Patches
for Uniforms & Gear

Embroidered, woven, PVC, and leatherette patches for uniforms, jackets, hats, and gear. Iron-on, sew-on, or velcro backing — your logo, your way, built to last.

Custom embroidered patches by HC Decals

What You Get

Patches are the flexible way to brand gear. Swap them, move them, stack them — and they survive anything.

4 Styles Available

Embroidered, woven, PVC rubber, and Leatherette — we'll recommend the right style based on your design and use.

4 Backing Options

Iron-on, sew-on, or velcro — pick what fits how you'll use them.

Merrowed or Laser-Cut

Traditional Merrowed (overlock) edge for classic shapes or precision laser-cut for intricate designs.

Bulk Pricing

Patches scale well. 50, 500, or 5000 — per-piece price drops sharply at volume. We'll quote your exact qty.

Patch Styles & Backing

Which style is right depends on your design detail, the surface you're applying to, and whether patches need to be removable.

Embroidered Patches

The classic. Thread-stitched on a twill background with a clean Merrowed or laser-cut edge. Best for bold logos, text, and traditional emblems. Premium, tactile, and the most recognizable patch style.

Woven Patches

Threads are woven together at a finer gauge than embroidery can achieve. Ideal for intricate designs, small text, and detailed artwork that embroidery would bulk up or lose detail on. Smoother and flatter than embroidery.

PVC Rubber Patches

3D rubber patches — the tactical/outdoor favorite. Water- and weatherproof, flexible, and bold. Great for jackets, backpacks, tactical gear, and brands wanting a modern, dimensional look.

Leaterette Patches

They give you the leather look without the cost or variability of real leather, and they’re especially favored for custom logo patches on caps.

Backing Options

  • Sew-on — permanent, traditional, and what uniforms typically need
  • Iron-on — heat-activated adhesive for quick DIY application
  • Velcro hook backing — removable patches for tactical gear, uniforms, and morale walls
  • Adhesive backing — peel-and-stick for temporary or one-time use

Sizes & Shapes

We make patches from 1" up to 12" and beyond — circles, squares, shields, die-cut shapes, whatever your design calls for. Smaller patches get crisper when woven; larger patches shine in embroidery.

Recent Work

Patches in Action

Embroidered patch by HC Decals
PVC rubber patch
Woven patch for a uniform

Perfect For

First responders & military
Uniformed workwear
Scouts & youth programs
Motorcycle clubs & MCs
Automotive & mechanic shops
Construction & trades
Retail brands & merch
Letterman & varsity jackets
Events & conventions

Patch Questions

What's the minimum order for custom patches?
25 pieces per design is our standard minimum. Patches scale well — the per-piece cost drops significantly at 100, 500, and 1000+.
Which style should I choose?
Embroidered for classic, bold logos. Woven for intricate or small-text designs. PVC for outdoor/tactical gear and 3D look. Chenille for varsity/retro style. Send us your design and we'll recommend the right fit.
How long do patches take?
Standard turnaround is 2–3 weeks including production and shipping from our manufacturing partners. Rush production is available on most orders — ask for pricing.
Can I put patches on hats?
Yes — we also sew patches onto hats, jackets, and apparel right here in the shop. Iron-on patches can be applied by you at home, or you can have us handle sewing.
Is digitizing included?
Yes — for standard patches, digitizing and setup are included in the price. You'll see a proof before any patches are produced.
Can you do velcro backing for morale patches?
Absolutely — velcro hook backing is one of our most popular options. We can supply the corresponding loop panel for your gear as well if needed.

Other Ways We Can Help

Ready to Patch Up?

Send over your logo, tell us the quantity and backing you need, and we'll come back with pricing — usually within 24 hours.